Mechanical Design
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Mechanical Design Process
Concept Generation
In the concept generation stage, we will start from these aspects to provide rich materials and diverse options for the preliminary design.
- Members of the design team come together to brainstorm and come up with various concepts of mechanical structures and working principles.
- Focus on product functionality, efficiency and reliability to ensure that design solutions cover diversity.
- Deepen concepts and pool ideas and perspectives through team discussions and feedback.
Preliminary Design
In the preliminary design stage, we will start from these aspects to turn abstract concepts into concrete objects, verify the feasibility of the concept, and provide clear directions for subsequent design and development.
- After selecting some concepts, the design team turns them into preliminary sketches or graphical representations.
- Use engineering software or hand-drawn sketches for structural design and component layout.
- Carry out the preliminary basic calculation of strength, stiffness and so on to verify the feasibility of the design.
Detailed Design
The detailed design stage is the key to converting mechanical design into actual results, laying the foundation for the realization of the final product. We will start from the following aspects to improve the design details.
- Use CAD software to create detailed 3D models, including precise dimensions and assembly relationships of components.
- Add relevant parameters such as materials, processes, and surface treatments to improve design details.
- Perform engineering analysis, such as finite element analysis, motion simulation, etc., to optimize the design scheme.
Prototyping
During the prototyping stage, we will use the following two methods to ensure that the final product achieves the desired effect.
- Make physical prototypes of mechanical products according to 3D models, which can be made by 3D printing, CNC machining and other methods.
- Conduct functional testing and performance evaluation on prototypes, collect feedback and make necessary modifications.
Common Manufacturing Processes of Mechanical Design
Common Manufacturing Processes of Mechanical Design
1. Casting Process
Casting is a process where liquid metal or other materials are poured into a mold and allowed to cool and solidify to form the desired shape. Casting is suitable for producing large, complex-shaped parts such as engine blocks, wheels, etc.
2. Forging Process
Forging is the process of deforming a metal material into a desired shape by applying pressure to it. The forging process is suitable for producing high-strength, high-precision parts, such as crankshafts, connecting rods, etc.
3. CNC Machining
CNC machining is a process that uses CNC machine tools to perform cutting, milling, turning, etc. on workpieces. CNC machining has the characteristics of high precision, high efficiency and flexibility, and is suitable for producing precision parts and small batch production.
4. Injection Molding
Injection molding is a process in which molten plastic or other thermoplastic materials are injected into a mold and formed into the desired shape after cooling and solidification. The injection molding process is suitable for producing large quantities of plastic parts with complex shapes.
5. Stamping Process
Stamping is a process that uses a stamping machine to punch, bend, and stretch metal sheets. The stamping process is suitable for producing large quantities of metal parts with simple shapes, such as body parts, shell parts, etc.
Professional Knowledge
Engineering Mechanics
Engineering mechanics forms the foundation of mechanical design, involving concepts such as force, torque, stress, strain and so on. It contains statics (balance of forces), dynamics (the study of motion), and materials mechanics (the strength and stiffness of materials).
Materials Science & Engineering
Understand the characteristics, performance and application range of different materials such as metal materials, plastics, composite materials, etc., to select the most appropriate materials to manufacture parts and systems.
Mechanical Design Principle
Mechanical design principle covers the basic principle and method of mechanical design, including important contents such as mechanism design, gear design, bearing design, and transmission design.
Surface Engineering Technology
Surface engineering technology involves modifying the surface of materials to improve their surface hardness, wear resistance, corrosion resistance and other properties. This includes technologies such as thermal treatment, electrochemical treatment, surface coating and spraying.
Product List
Portable Home Gym
Cycling Helmet
Bicycle Electrifcation Kit
Intelligent Cleaning Robot
Rehabilitation Glove
Quantum Smart Headphone
Cutting Machine
Dual-Camera Drone
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FAQ
Q: What is mechanical design?
A: Mechanical design is an engineering discipline that involves the process of designing, analyzing, and manufacturing mechanical systems, equipment, and parts. Mechanical designers use engineering knowledge and skills to create a wide variety of mechanical products to meet the needs of different industries and applications.
Q: How to select materials in mechanical design?
A: Choose the most appropriate material based on factors such as the product’s use environment, load conditions, cost, and manufacturing process. Common selection criteria include material strength, hardness, wear resistance, corrosion resistance, and cost.
Q: How to choose a suitable manufacturing process?
A: Selecting a suitable manufacturing process requires consideration of multiple factors, including product geometry, material properties, throughput, cost and time. Comprehensive analysis and evaluation are often required to find the most suitable process.
Q: Why is engineering mechanics analysis needed in mechanical design?
A: Engineering mechanics analysis helps mechanical designers understand the force conditions and structural characteristics of products to ensure the safety, stability and reliability of products under various working conditions.
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